Over time, the Alpe Group has established itself as one of the pillars of the international tanning industry for the production of a vast range of tanning machines: let’s see them in detail.
SHAVING MACHINE MATRIX
Green-label certified, Matrix shaving machine is a reliable and structurally strong machine, offering different options to the customer, different working methods, precise control of consumption and processing.
A winning machine down to the smallest details, it was conceived with a series of precious and innovative concepts that make it the most precise and reliable machine on the market.
Features:
1) Robust structure, single monobloc treated and worked in a single phase;
2) Mobile sharpener beam in treated and robust steel which will allow low blade consumption and excellent cutting;
3) Improved dual piston locking, speed efficiency and long-lasting;
4) Thickness movement: very simple, centesimal, on the blade roller. It can work automatically or manually with maximum precision;
5) Self-adjusting hair remover with maximum precision, following the wear of the blades;
6) Double and electric transport (on the chrome roller and on the rubber roller); 7) Hydraulics and electronics with excellent qualities despite being very simple in concept;
8) Rubber roller seal: hydraulic with arm system with the possibility of increasing the seal;
9) Three adjustment points on the beam:
10) Remote assistance via modem.
PREDATOR, NEW THROUGH-FEED SPLITTING MACHINE
The machine is characterized by a new revolutionary patented concept developed for lime splitting, but now also available in wet-blue version.
This system was created in order to make up for the lack of specialized operators, and to solve the problem of the safety of the operators themselves who were exposed to the danger of cutting and crushing since they had to get close to the blade to insert the hides.
The articulated roller system that acts on the rubber roller and the upper transport roller has been maintained, but everything has been wrapped by special belt sleeves.
The introduction of belts in this new system has also solved the problem of marking on the hides normally caused by more or less aggressive transport rollers, and of the lowering of thickness caused by the various trimmings that blocked the articulated roller.
Furthermore, the machine can work online with the support of the thru-feed fleshing machine, reaching a continuous production capacity of 24 hours a day, from 400 to 480 hides per hour, with only 1 supervisor and without operators, the same capacity can be obtained with an online trimming table where the hides can be trimmed before splitting – We can customize the system according to the Customer’s needs – tailored system can be developed for customer.
SUPREMA SPLITTING MACHINE AND ITS VERSIONS
Suprema splitting machine, an authentic machine certainly not average, which offers precision, the characteristic sought by the Customer for his products.
Alpe Spak Srl is the first on the market to design a splitting machine with instantaneous retraction of the blade inside the blade guide, automatic arching of the multi-point conveyor cylinder with both mechanical and motorized movements. Use of large touch screens with easy use of controls with the introduction of remote assistance.
SUPREMA LIME SPLITTING MACHINE:
FEATURES AND ADVANTAGES
1) Cabinets with hermetically sealed doors to protect the touch screen and control panel during the washing operation;
2) New automatic washing system on the head unit, bench, blade pusher and grinding wheels to guarantee continuous cleaning;
3) Device to facilitate the widening of the skins (optional) via hydraulic piston with automatic movement;
4) Main structure, head and bench made of a single monobloc, particularly solid, in electro-welded steel, with heat treatment to ensure greater durability over time and resist any deformation. All parts treated with a zinc-based primer to avoid any type of corrosion over time;
5) The carters are completely made of stainless steel;
6) The electrical components are all contained in a single watertight cabinet, compliant with European standards;
7) The hydraulic power unit is made up of very high-quality components. The hydraulic movements are controlled by independent solenoid valves, to avoid overheating of the oil
8) Built-in extractor with hydraulically controlled opening, with reduced overall dimensions and with conveyor cylinder speed synchronized. The movement of the pressure rollers is pneumatically controlled.
SUPREMA WET BLUE SPLITTING MACHINE:
FEATURES AND ADVANTAGES
1) New patented system for the automatic cleaning of leather residues opposed between scrapers and ring rollers. Compared to other splitting machines on the market, it is not necessary to stop the machine and remove the rollers to carry out cleaning; in fact, it is only necessary to press a button during the production cycle and the rollers automatically lower, reversing the direction of rotation and therefore expelling the leather residues;
2) Machine head: We have faster hydraulic opening and closing movements. Thickness adjustment via ball screws with centesimal movement. The manual hydraulic or motorized 7-point arch of the transport cylinder guarantees maximum precision in movements, with movement reading on special indicators;
3) Bench built with particular robustness to avoid bending.
4) The rubberized cylinder is supported by a double oscillating contrast roller with automatic hydraulically controlled roller detachment. Rapid opening and closing movements of the hydraulic and independent bench and introduction table.
SUPREME SPLITTING MACHINE:
FURTHER QUALITIES THAT LEAVE NO DOUBTS
The work data is displayed on a color touch screen that is easy to use and interpret, programmable up to one hundred recipes, each with different possibilities of:
1) Centesimal movement of the arch head of the conveyor cylinder;
2) Temporary opening of the counter;
3) Speed setting of the conveyor rollers. The touch screen controls and manages every automation;
4) Automatic lubrication of the blade;
5) Sharpening increase;
6) Counter skins and blade consumption;
7) The sharpeners are particularly robust and are mounted on slides moved by recirculating ball carriages, with a hardened spindle axis mounted on pairs of high-speed bearings and motorized with a toothed belt.
They are designed with a specific angle, to guarantee a constant cutting angle even when the wheel is worn. Sharpening, automatic or manual, occurs with thousandth movements through pneumatic and hydraulic devices for rapid opening and closing.
Optionals:
1) Dust extractor (for dry and wet-blue machines);
2) Variation of the speed of the grinding wheels and the blade with inverter;
3) Hydraulic arching of the conveyor cylinder automatically controlled via touch screen;
4) Crust conveyor belt with lateral or central exit;
5) Motorization of the rollers;
6) Automatic extractor safety: Machine entirely designed in compliance with current accident prevention regulations. The only splitting machine on the market to feature instantaneous reentry of the blade inside the blade guide in any emergency situation or machine downtime, together with the opening of the head, the bench, the sharpener group and blocking of the rotation of the blade itself.
A very rich range of proposals suitable for every need and perfectly in line with the company claim: “Our market is the world, and the world is for us the place where to overcome our challenges and achieve our success”.